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Old 26-11-2009, 01:13 PM   #1 (permalink)
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Angry UPS problem


hi friends 2day my UPS gave up
It wasn`t giving backup, so i opened it, and found that the negative terminal of the battery broke into two because of corrosion.
Is there and possiblity of getting its life back?
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Old 26-11-2009, 01:29 PM   #2 (permalink)
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Default Re: UPS problem

Oops................
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Old 26-11-2009, 01:51 PM   #3 (permalink)
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Default Re: UPS problem

I'll say get a new UPS or Replace it if it's under warranty instead of changing the battery. Look for APC ones. It'll cost u 2.5k approx.
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Old 26-11-2009, 02:20 PM   #4 (permalink)
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Default Re: UPS problem

Quote:
Originally Posted by CA50 View Post
hi friends 2day my UPS gave up
It wasn`t giving backup, so i opened it, and found that the negative terminal of the battery broke into two because of corrosion.
Is there and possiblity of getting its life back?
Is any part of the terminal still attached to the battery unit..?
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Old 26-11-2009, 05:00 PM   #5 (permalink)
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Red face Re: UPS problem

Quote:
Originally Posted by asigh View Post
Is any part of the terminal still attached to the battery unit..?
no actually the terminal is now a bit inside da seal. I am thinking of soldering it, hope it wil woke.
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Old 26-11-2009, 05:01 PM   #6 (permalink)
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Default Re: UPS problem

Ya..you could. Soldering should work. Sounds like fun work.
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Old 26-11-2009, 05:04 PM   #7 (permalink)
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Default Re: UPS problem

Quote:
Originally Posted by krishnandu.sarkar View Post
I'll say get a new UPS or Replace it if it's under warranty instead of changing the battery. Look for APC ones. It'll cost u 2.5k approx.
what VA??
My ups is 2.5yrs. Battery is fine just terminal problem
-----------------------------------------
Posted again:
-----------------------------------------
Quote:
Originally Posted by asigh View Post
Ya..you could. Soldering should work. Sounds like fun work.
yeah fun works, but da soldering area is deep inside da seal
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Last edited by CA50; 26-11-2009 at 05:08 PM. Reason: Automerged Doublepost
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Old 26-11-2009, 05:36 PM   #8 (permalink)
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Default Re: UPS problem

^^
I guess the battery electrolytes are in a deep layer. So you should be able to melt the seal a bit, and get to the contact. Then try to solder. Initially you can try a hot-wire. Just attach a wire (wrap it), and see if the contacts are working. Then try the solder...
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Old 26-11-2009, 09:57 PM   #9 (permalink)
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Default Re: UPS problem

Yeah the end contact is visible, i checked with MM, da batt was fine.
Fnds hav u got anyidea how to melt or break da seal
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Old 26-11-2009, 10:03 PM   #10 (permalink)
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Default Re: UPS problem

VA means Volt-Ampere IIRC.
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Old 26-11-2009, 10:11 PM   #11 (permalink)
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Default Re: UPS problem

^^ Hehhehhe. He knows what VA means. He's asking about how much VA he shud luk for....!!

Luk for normal 600VA. I'm not so sure.

Well see what other member suggests. As ur UPS battery is f9 u can repair it also as u r thinking off....!!
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Old 26-11-2009, 10:13 PM   #12 (permalink)
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Default Re: UPS problem

Damn, I should read entire threads rather than just the last few posts. Almost like watching a movie from after the interval.
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Old 26-11-2009, 10:38 PM   #13 (permalink)
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Default Re: UPS problem

lolzzzzz
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Old 26-11-2009, 10:55 PM   #14 (permalink)
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Default Re: UPS problem

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Yeah the end contact is visible, i checked with MM, da batt was fine.
Fnds hav u got anyidea how to melt or break da seal

1. Are you able to hot-wire the exposed battery contact to the UPS circuit, and check if it is working fine.

2. What you checked with VM -- the continuity of the battery power.

3. You can melt the seal, but taking any hot rod (screw driver heated on fire) and push it in. Or do it with a hot solder (I do that), and immediately wipe the melted plastic off the solder using a cloth.
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Old 27-11-2009, 09:24 AM   #15 (permalink)
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Default Re: UPS problem

Quote:
Originally Posted by asigh View Post
1. Are you able to hot-wire the exposed battery contact to the UPS circuit, and check if it is working fine.

2. What you checked with VM -- the continuity of the battery power.

3. You can melt the seal, but taking any hot rod (screw driver heated on fire) and push it in. Or do it with a hot solder (I do that), and immediately wipe the melted plastic off the solder using a cloth.
the terminal is deep, the multimeter probe touched the end contact n i measured the voltage reading, it was 12.03v so batt is alive. And abt da seal i wil try it right away. I wil post its pics, currently i m using cell phone 4 browsing, so hav patience.


@krow, whats offtopic man?
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Old 27-11-2009, 09:40 AM   #16 (permalink)
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Default Re: UPS problem

Here is da pic of my ups batt
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Old 27-11-2009, 10:07 AM   #17 (permalink)
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Default Re: UPS problem

^^ Melt it like I told you. Use a extremely hot screw driver. Heat it over the gas, and start to probe.

It will get messy, and might render the screw driver useless. If you realize that the electrolytic sealant has been breached, carefully dispose the battery. Its toxic. Do not just put it in the home dust bin.

Do this 'operation' on the floor, on top of some old news papers. So if something leaks, will not cause harm. Do not let the liquid touch your skin. Best of luck. Have fun.
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Old 27-11-2009, 11:47 AM   #18 (permalink)
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Default Re: UPS problem

Thanks asigh, i tried breaking off da seal n soldering, no electrolyte got leaked, here is the pics of da batt, hope it wil work,


do u think da batt blow when working?
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Old 27-11-2009, 12:05 PM   #19 (permalink)
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Default Re: UPS problem

Hey..that is a good job. It should work.

I would suggest to use it like this:

1. Attach it to the UPS circuit.
2. Let it charge for a while. (Do not hook up the computer)
3. Then discharge the battery by hooking up some low power devices. Say a 100W household bulb, for an hour.
4. Charge it up again. Verify it with the VM.
5. If all fine, hook it back.

Put some tape on the solder. Great job....!
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Old 27-11-2009, 02:23 PM   #20 (permalink)
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Default Re: UPS problem

Thanks buddy i will try it man, n post my comments. Thanks 4 ur replies
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Old 29-11-2009, 07:50 PM   #21 (permalink)
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Smile Re: UPS problem

thank u guys, i assemble my ups 2day now its fine, here is it

My pc is running happily, also getting backu as usual.
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