And is there any reason why you dont want to reuse Knoppix's autoconfiguratiuon script? Its the best installer thingie i know. These are two scripts residing on /etc/init.d/knoppix-autoconfig and /etc/init.d/knoppix-hd-autoconfig I'd managed to customise this script for use with Gnoware. Though Gnoware wasnt made from scratch.
Basically, what you do is run this autoconfig script from the Lilo on top of BusyBox. Then your shell script based installer copies all the file to the hard disk and reboots. And voila! you are in your newly installed OS.
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